Eliminate the Bottleneck in Your Tire Recycling Line
In the demanding world of tire recycling, every stage of your production line must be efficient. A common weak link is the presence of textile and nylon fluff mixed with your rubber crumb. This isn’t just a purity issue; it slows down your process, can clog other equipment, and creates inconsistent product quality.
To achieve smooth, continuous, and profitable operation, you need to remove this fiber effectively.
The Shuliy fiber separator is the specialized tool designed to solve this exact problem. It is an industrial-grade machine that integrates perfectly into your workflow, using powerful air separation technology to isolate and remove unwanted fibers. This crucial step transforms your raw crumb into a clean, uniform, and highly valuable material.
Engineered for Performance and Reliability
This isn’t just a machine; it’s a solution to improve your operational control. Every component is designed for maximum uptime and consistent results.
- Achieve Unmatched Purity: The core function of our fiber separator is to deliver exceptionally clean rubber. By removing over 99% of textile contaminants, you can confidently meet even the strictest quality specifications from your buyers.
- Maintain Consistent Throughput: Designed to handle a high volume of material (800-1000 kg/h), this machine keeps pace with your granulators. It ensures a steady flow of material through your tire recycling line, preventing backups and maximizing your plant’s overall output.
- Built for the Grind: Recycling plants are tough environments. That’s why the TFS-1000 is built with wear-resistant steel and powered by a reliable industrial motor. It’s engineered for long shifts and continuous operation.
- Minimal Operator Intervention: The automated air gravity system requires minimal oversight. Once configured for your material, it works consistently, freeing up your staff to focus on other critical tasks.
The Simple Physics of Clean Rubber
Our fiber separator relies on a proven and highly effective method that requires no chemicals or water.
- Input: A mix of rubber granules and fiber fluff enters the system from an inlet port, typically fed from a granulator.
- Vortex Creation: Inside the separation tower, a powerful and precisely controlled air vortex is generated.
- Separation by Weight: The heavier rubber particles are immune to the updraft and fall directly through the discharge outlet. The much lighter textile and nylon fibers are caught in the airflow.
- Collection: The fibers are carried upward and channeled into a cyclonic separator, where they are collected for disposal or other uses, while the clean air is filtered.
Technical Specifications of the Fiber Separator
This data provides a clear overview of the most hot-selling fiber separator machine’s capabilities and footprint. Please send us your production needs, and we can also provide customized machines.
| Spesifikasjon | Parameter |
|---|---|
| Modell | SL-1000 |
| Potencia del motor | 5.5 KW |
| Motor Speed | 760 r/min |
| Capacidad | 800-1000 kg/h |
| Dimensions (L*W*H) | 1500*1500*3400 mm |
| Vikt | 1600 kg |
Frequently Asked Questions (FAQ)
1. What is the ideal rubber particle size for this machine?
The fiber separator performs best with granulated rubber crumb, typically in the range of 1-6 mm. This is the common size after the main granulation stage.
2. How does this unit connect to my existing equipment?
It is typically installed directly after the rubber granulator and before the bagging station or storage silo. We can advise on conveyor systems for seamless integration.
3. Is the operation dusty?
The system is designed to be fully enclosed. The cyclone collector efficiently captures virtually all the lightweight fiber, significantly minimizing airborne dust in your facility compared to open-air or manual methods.
Strengthen Your Entire Recycling Process
Stop letting uncontrolled fiber compromise your quality and efficiency. A dedicated fiber separator is a smart investment that pays for itself through higher product value and smoother operations. Contact our engineering team today to discuss your production needs and get a detailed quote for the fiber remover machine.
