In the global race to recycle scrap tires and reduce environmental impact, Shuliy’s rubber granulator system stands out as a cutting-edge, efficient, and reliable solution. Designed to process tire blocks into high-quality rubber powder, this system integrates a tire grinder, vibrating screens, and magnetic separators, offering a complete line for rubber recycling businesses.
Whether you are processing passenger car tires, truck tires, OTR tires, or industrial rubber waste, Shuliy provides a wide range of solutions tailored to different capacities and particle size requirements.
What Is a Rubber Granulator?
A rubber granulator, also referred to as a tire granulator or scrap tyre powder machine, is designed to grind rubber pieces into fine granules—typically 10 to 40 mesh in size. It plays a key role in the rubber powder production line, enabling recyclers to create clean, wire-free rubber powder suitable for rubber-modified asphalt, playground surfaces, new rubber products, and more.
Key Advantages of Shuliy Tire Grinding System
- ✅ Fine Powder Precision: Achieve consistent mesh sizes from 10 to 40 mesh.
- ✅ High Separation Rate: Integrated magnetic separator removes up to 99% of steel wire.
- ✅ Energy-Efficient: Optimized motor and transmission reduce energy consumption.
- ✅ Low Maintenance: Wear-resistant blades and easy-to-access components.
- ✅Modular Design: Customizable layouts for existing or new recycling facilities, including semi-automatic tire recycling lines, full automatic tire recycling plants, and OTR tire recycling lines tailored for heavy-duty applications.
Integrated System: Grinding + Screening + Magnetic Separation
Unlike standalone grinders, Shuliy’s solution is a fully integrated system that simplifies the rubber recycling process. The line includes:
1. Tire Grinding Machine
Our tire grinder uses a high-speed rotary cutting mechanism to crush 30–100 mm rubber blocks into finer granules. The output ranges from 10 mesh (2.5 mm) to 40 mesh (0.63 mm), depending on your specific requirements.
2. Vibrating Screen
After grinding, the rubber powder is screened to ensure precise particle size classification. Different mesh screens (10, 20, 30, 40) are available to separate material efficiently and reduce waste.
3. Magnetic Separator
To deliver pure, contaminant-free rubber granules, our line integrates two magnetic separators that remove embedded steel wires. This step is crucial for industries requiring high-quality, wire-free rubber powder.
Capacity Options for Every Scale
Shuliy offers multiple models to suit your production scale. From small-scale startups to large industrial operations, there’s a solution for everyone:
| Model | 10 Mesh (2.5 mm) | 20 Mesh (1.25 mm) | 30 Mesh (0.83 mm) | 40 Mesh (0.63 mm) |
|---|---|---|---|---|
| SL-350 | 250–300 kg/h | 180–230 kg/h | 150–210 kg/h | 80–120 kg/h |
| SL-400 | 400–500 kg/h | 300–350 kg/h | 240–280 kg/h | 150–175 kg/h |
| SL-450 | 500–600 kg/h | 400–500 kg/h | 350–450 kg/h | 200–250 kg/h |
| SL-560 | 900–1000 kg/h | 600–700 kg/h | 450–550 kg/h | 300–350 kg/h |
| SL-560D | 1500–1600 kg/h | 1200–1300 kg/h | 1000–1100 kg/h | 800–900 kg/h |
| SL-660 | 2100–2300 kg/h | 1600–1700 kg/h | 1200–1300 kg/h | 900–1000 kg/h |
Applications of Recycled Rubber Powder
With Shuliy’s tyre powder machine, you can produce high-purity rubber granules for diverse industries:
- Road paving and rubber-modified asphalt
- Playground and sports flooring
- Rubber mats, tiles, and automotive components
- Noise insulation and shock-absorbing materials
Why Choose Shuliy?
With over a decade of experience in the recycling machinery industry, Shuliy Machinery is trusted by customers worldwide. Our systems have been installed in more than 50 countries, including the USA, India, South Africa, Nigeria, and Indonesia.
We provide:
- Professional technical consultation
- Customized machine layout
- On-site installation guidance
- One-year warranty and lifelong support
Get Started with Shuliy Rubber Granulator Today!
Whether you’re just launching your rubber recycling business or looking to expand your current operations, the Shuliy rubber granulator line is a dependable choice to enhance productivity and profitability.
📩 Contact us today for a free quote and customized proposal!
