In the competitive recycling market, purity and efficiency are paramount. The Shuliy eddy current separator is an advanced sorting solution engineered to automatically and precisely separate valuable non-ferrous metals from non-metallic materials. By automating your sorting process, our machine drastically reduces labor costs, increases operational throughput, and significantly boosts the value of your recovered materials.
Applications: From Raw Waste to Valuable Commodities
Our versatile eddy current separator is the ideal solution for a wide range of recycling industries. It efficiently processes diverse raw materials to recover clean, high-value finished products.
| Industry | Applikation | Target Metals |
|---|---|---|
| Scrap Metal Recycling | Sorting shredded scrap vehicles (ASR), mixed metal scrap (Zorba) | Aluminum, Copper, Brass, Zinc |
| E-Waste & Electronics | Recovering metals from shredded printed circuit boards (PCBs) and electronic scrap | Copper, Aluminum |
| Waste-to-Energy | Cleaning boiler bottom ash to recover valuable metals | Aluminum, Copper |
| Municipal Solid Waste (MSW) | Separating aluminum cans and other non-ferrous containers | Aluminum |
| Plastics & Glass Recycling | Removing metal contaminants like aluminum caps and foil from PET or glass cullet | Aluminum |
How It Works: A Step-by-Step Guide
The working principle of our eddy current separator is a clean and efficient application of physics. The separation happens in a few simple steps:
- Material Feed: Mixed material is evenly fed onto a conveyor belt.
- High-Speed Magnetic Rotor: The belt carries the material over a rapidly spinning rotor containing powerful permanent magnets. This creates an intense, changing magnetic field.
- Inducing Eddy Currents: As non-ferrous metals (like aluminum or copper) pass through this magnetic field, it induces powerful electrical currents within them, known as “eddy currents.”
- Magnetic Repulsion: These eddy currents generate their own magnetic field that opposes the rotor’s field. This repulsion force physically “kicks” the non-ferrous metals forward and away from the rest of the material.
- Automatic Separation: The ejected metals fly into a separate collection bin, while the non-metallic materials (plastic, glass, wood, etc.) are unaffected and simply fall off the end of the conveyor belt into a different bin.
The Shuliy Advantage: Key Features & Benefits
Choosing Shuliy means investing in performance, intelligence, and durability.
- Intelligent & Automated Control: Our machines feature a modern PLC touch control system with variable frequency drive. This allows for simple, one-button start-up and easy adjustment to fine-tune the separation process for your specific materials.
- Superior Sorting Performance: The high-performance, eccentric magnetic rotor is engineered for maximum separation efficiency, effectively recovering non-ferrous metals with a particle size of 2mm and up.
- Durable & Reliable Construction: Built for demanding industrial environments, our separators use high-grade imported bearings and effective magnetic shielding to protect the rotor, ensuring a long service life and reliable operation.
Integrate Into a Complete Scrap Metal Processing Line
An eddy current separator performs best as part of a complete recycling line. To achieve the highest purity, material is often first processed by a scrap metal shredder, with ferrous metals removed by a Magnetic Drum Separator before being fed into the eddy current separator. We can help you design a complete, turnkey solution to meet your specific needs.
Technical Parameters of Our Eddy Current Separators
| Modell | Rotary Speed (r/min) | Belt Width (mm) | Capacity (t/h) | Power (kw) | Uzito (kg) | Dimensions (mm) |
|---|---|---|---|---|---|---|
| SL-600 | 0-3000 | 650 | 4-6 | 4.0 + 0.75 | 1400 | 2980*1883*1210 |
| SL-800 | 0-3000 | 850 | 6-10 | 5.5 + 1.1 | 1800 | 2980*2033*1210 |
| SL-1000 | 0-3000 | 1050 | 10-12 | 7.5 + 1.5 | 2200 | 2980*2233*1210 |
| SL-1200 | 0-3000 | 1250 | 12-15 | 11 + 2.2 | 2400 | 2980*2433*1210 |
Boresha Mstari Wako wa Urejeleaji Leo
Ready to improve your sorting process and increase the value of your recycled materials? Contact Shuliy Machinery today for a personalized quote on our industry-leading eddy current separator. Our experts are here to help you find the perfect solution for your business.
