The full-automatic rubber recycling plant efficiently converts waste tires (≤1200 mm) into rubber powder, with a PLC intelligent control system, which is more efficient, safer, and less labor-intensive. With Shuliy Machinery, you can recycle tires to produce 10-40 mesh adjustable rubber powder for recycled rubber products and effectively separate steel wire, fibers, and other impurities for sorting and recycling.
Application of the Fully Automatic Rubber Recycling Plant
Our fully automated waste tire recycling lines are designed to process tires with diameters of less than 1,200 mm. They are suitable for automotive and bus tires, among others. With a wide range of equipment models, we can provide customized solutions for different capacity requirements, meeting the needs of small-, medium-, and large-sized tire recyclers, rubber powder , and manufacturers of recycled rubber products.
The rubber recycling plant has a modular structure that supports purchasing the entire line or individual machines. It can produce rubber blocks, granules, or powder in various particle sizes according to demand. The output rubber powder is more than 99% pure and stable, and can be used directly in industrial production.
3 Hot-selling Rubber Powder Production Lines
Tire Drawing Cutting Recycling Line:
Flow: Tire debeader machine → tire cutting machine → tire shredder → tire crusher and magnetic separators → fiber separator
Operating Process:
- De-wire: The tire wire drawing machine can efficiently pull out complete rims using hydraulic pressure and a hook clamping device. On average, it can cut 20-50 tires per hour.
- Cutting: The tire cutter cuts scrap tires into several segments with a capacity of 60 tires/h.
- Shredding: Tire blocks are crushed into uniform pieces measuring 50-100 mm, with a maximum capacity of 20 t/h.
- Shredding: It crushes tire blocks into uniform pieces measuring 50-100 mm with a maximum efficiency of 20 tons per hour.
- Grinding and Screening: Grinds tire blocks and produces rubber powder with different particle sizes (10-40 mesh) by changing the screens. Two magnetic separators effectively remove fine steel wire impurities.
- Fiber Separator: Further removal and collection of fiber impurities from rubber powder using the airflow separation principle.
Tire Disintegration and Wire Removal Recycling Line
Workflow: Tire bead remover and cutter machine→tire steel wire separator→rubber tire shredder→tire mill and magnetic separator→fiber separation machine
Operating Process:
- Semi-Disintegration: Cutting off the bead removes the steel wire, and cutting off several sections of the remaining tire follows.
- Bead separation: Efficiently removing the rubber from the tire bead wires.
- Shredding: Put the rubber into the shredder and crush it into 50-100 mm pieces.
- Grinding and screening: Same as the first rubber recycling plant.
Direct Shredding Line
Workflow: industrial tire shredder→tire grinder and magnetic separation system→fiber separator
By choosing the 1200 and above model tire shredders, you can directly carry out the process of shredding, grinding, and debinding without pre-processing. This solution is more efficient and suitable for large-scale factories seeking efficiency.
Why Choose Shuliy Waste Tire Recycling Machines?
- Provide you with customized tire recycling solutions
- Automated intelligent control of the recycling process, safe and efficient
- Reasonable and compact layout of the equipment to reduce the footprint
- Provide door-to-door installation, technical guidance, a one-year free warranty, and other services
Shuliy has successfully provided professional tire recycling solutions to Canada and other countries and has a wealth of experience. Contact us today to learn more about how we can help you invest in or improve your tire recycling business!
